Production Process Technology

01

Processing and Assembly Monitoring Control System

LMS(Line Monitoring System): System in charge of interface for data collection and remote controlling
Product tracking management through Log saving period and location setting features → Improving defect cause confirmation and non-adjusted ratio
Saves production data by process and provides convenience of management through remote monitoring features

Processing and Assembly Monitoring Control System
02

Processing and Assembly Monitoring Control System

Using the MCT and the rack, precision processing the cast aluminum product through roughing and finishning in accordance with drawing regulations (error margin of 1/1000mm), proceeding CAPA-UP by reducing the cycle time through CAPA identification

Processing and Assembly Monitoring Control System
03

TTS C-Jet Tool Holder System

High performance processing tooling system that converts the rotational force within the tool holder into centripetal force, directly spraying the cutting oil with pressure
High cooling of cutting area with high pressure cutting oil → High rpm, High feed, Complete discharge of cutting chip → C/T shortened, precision quality and tool life improved through no chipping

TTS C-Jet Tool Holder System
04

Post Processing

Post processing process is conducted in order to improve the quality of the product, screen defects and to track location of defects following the processing process.
Product Cleanliness : Proceeding with high and medium pressure, dry washing for the removal of chips and oils
LEAK TEST : Proceeding with the product to screem for product defects
Screening defective products through independent inspections and completion inspections
Subsidiary materials assembly for the assemply of counterparts

Post Processing
05

Unmanned automated system development

Automation of process progress through robot controls
Prevention of heavyweight material damages through manual operations
Personnel reduction and labor saving through automation

Unmanned automated system development
06

Quality Guard

Cutting tool expenses and closing costs through wireless vibration sensors and Tool Monitoring utilizing latest AI algorithm based on unsupervised learning
Real-time tool monitoring transition utilizing minute change detection and long-term dataring increases production capacity and reduces cycle time

Quality Guard